Processes with high automatization often contain VFDs which causes harmonics in the power supply. This can affect machineries and could cause downtime in production lines like at REWE in Dortmund.
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خلفيةREWE Dortmund Großhandel eG is a federation of over 300 independent retail dealer and supplies approx. 540 محلات البقالة. The center is the 100.000 m² warehouse and distribution center in Dortmund-Asseln with affiliated butcher. After a fire destroyed the butcher in 2009, it had been rebuild and expended in 2011 إلى 18.000 متجر جزار متر مربع كبيرة. Since end of 2011 REWE produces 250 طن من اللحوم للمحلات البقالة وحتى 25 طن من النقانق يوميا. يحتوي متجر جزار جديد للدولة من الفن اللوجستية وأنظمة تجهيز اللحوم. تحدThe new meat cutter and the included VFDs creating the typically current harmonics of a six-pulse-converter (5ال, 7ال, 11ال, 13ال, الخ). These harmonics result in commutation notches in the voltage which influences the whole process. It causes disturbances in the light and blackouts. Furthermore it influenced the sausage stuffing and caused long production stops which disturbs the process flow. Occasionally up to 50 % of the employees had to go home for the day caused by disturbances in the process. |
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Solution – ADF Active Dynamic Filter with harmonics compensationREWE decided to use a COMSYS ADF Active Dynamic Filter to eliminate the problems in the power supply. The installed system consists of one ADP P300-300/480 with a capacity of 300 A harmonics compensation to provide the needed harmonic power for the meat cutter. نتيجةAfter the installation and short commissioning, all disturbing harmonics have been canceled and the commutation notches disappeared. For the first time it was possible to start all meat cutter at the same time, without any effect on the light or the sausage stuffing process. |
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